White SBS Paperboard
Smooth white paperboard provides a clean surface for crisp printing and detailed graphics.
Brand Enhancement
Custom Custom Sleeves
Custom sleeves slide over a box or product directly as an open-ended wrap, adding a branded surface without requiring a full custom box run. This makes sleeves a practical choice for cost-effective packaging and product bundling.
Get a Custom Quote
By Structure
Sleeve Structures
Custom sleeve structures cover several wrap and case formats. Explore the options below to find the style suited to your product or box.
Box Sleeve
Four fold lines let a flat sleeve wrap fully around a boxed product.
Custom Belly Band
A narrow band wraps partway around the package, leaving the ends exposed.
Cup Sleeve
A single wrap fits around a cup for grip and insulation.
Quad Fold Sleeve
Four folded panels wrap fully around the product on all sides.
Slipcase Box
An outer case slides open to reveal the packaged product inside.
By Style
Sleeve Variants
Custom sleeve variants extend these structures with additional design options for specific branding needs.
Die-Cut Window Sleeves
Die cut window reveals product details while covering the main package.
Foil Stamped Sleeves
Metallic foil accents create reflective branding across the sleeve surface.
Bakery & Pastry Packaging Sleeves
Wraparound sleeves secure bakery products while adding branded presentation.
Candle Packaging Sleeves
Branded sleeves wrap candle packaging with additional product information.
Coffee Packaging Sleeves
Wraparound sleeves enhance branding across coffee boxes and containers.
Custom Beverage Sleeves
Sleeve construction improves grip around cups and beverage containers.
Custom Garment Sleeves
Protective sleeves cover folded garments while displaying branding.
Custom Perfume Sleeves
Wraparound sleeves add branding to perfume packaging.
Custom Soap Sleeves
Wraparound sleeves cover soap bars while leaving edges exposed.
Pharmaceutical Sleeves
Printed sleeves add branding and regulatory information around packaging.
Build Your Box
Customization Options for Custom Sleeves
We provide customization options for custom sleeves, covering material, finish, and structural choices. Explore the options below to configure a custom sleeve suited to your product and brand.
Kraft Paperboard
Natural brown paperboard creates a sturdy carton with an earthy, uncoated appearance.
Recycled Paperboard
Recycled fiber paperboard forms a dependable carton with a naturally varied surface.
Corrugated Board
A fluted inner layer adds cushioning and structural strength for greater product protection.
Metallic Cardstock
Reflective metallic cardstock adds built-in shine without requiring separate foil stamping.
Holographic Cardstock
Rainbow-reflective cardstock shifts color under light for an eye-catching packaging surface.
Pearlescent Cardstock
Softly shimmering cardstock creates a refined, luminous finish across the packaging surface.
Textured Cardstock
An embossed tactile surface adds visible character before printing or decorative finishing.
Offset Printing
Metal plates transfer ink through rubber blankets, producing consistent, high-resolution results across larger production runs.
Digital Printing
Plate-free digital presses support shorter runs, faster setup, and variable artwork directly from production files.
UV Printing
UV inkjet systems print directly onto the surface and cure the ink immediately using ultraviolet light.
Screen Printing
A squeegee pushes ink through a stenciled mesh, creating bold color coverage and a dense ink layer.
Gloss Lamination
A clear protective film creates polished shine, stronger color depth, and resistance against scuffs and handling.
Matte Lamination
A non-reflective protective film reduces glare while creating a smooth, refined, and understated packaging surface.
Soft-Touch Lamination
A low-glare protective film adds a smooth, velvet-like feel for a richer tactile packaging experience.
Aqueous Coating
A water-based coating provides light protection against scuffing and handling.
Embossing
Pressure raises selected artwork above the surface, adding tactile dimension without applying another material.
Debossing
Pressure recesses selected artwork into the surface, creating a precise and tactile indented impression.
Foil Stamping
Heat and pressure transfer metallic foil onto selected artwork for a sharp, reflective finish.
Spot UV
Clear gloss coating highlights selected artwork against the surrounding matte packaging surface.
Raised 3D UV
Layered clear UV coating builds glossy, dimensional details above the printed packaging surface.
Die-Cut Window with Clear Film
A shaped opening backed with clear film displays the product while keeping the packaging enclosed.
Open Die-Cut Window
An unlined shaped opening reveals the product directly with no transparent barrier across the window.
Tongue Lock
A shaped paperboard tab slots into place to hold the closure securely.
Tear Strip
A perforated pull strip removes cleanly to open the package without tools.
Paperboard Inserts
Die-cut and folded paperboard platforms, dividers, and supports hold products securely in position.
Thermoformed Plastic Inserts
Heat-formed PET or PVC trays create precise cavities that hold products securely in place.
Why Choose Custom Sleeves
The value of a custom sleeve lies in its flexibility. It can wrap a box or product directly, add a branded surface, and do it without the cost of a full custom box run.
Slides Over Any Format
Custom sleeves slide directly over a box or product, adding a wrap without changing the item underneath.
Lower-Cost Branding
Sleeves add a branded surface without requiring a full custom box run, making them a cost-effective packaging option.
Open-Ended Design
The open-ended construction fits a range of product and box sizes within a given format.
Product Bundling
Sleeves can wrap multiple items together under one branded band, supporting bundled product offers.
How We Build
Custom Sleeves Manufacturing Process
Consult
Consultation
Product dimensions and fit with inner packaging.
Select
Structure Selection
Wrap style, board weight, and fit tolerance around the inner box.
Sample
Design & Sampling
A prototype is produced using your selected materials for approval before production.
Produce
Production
Printing, die-cutting, and scoring.
Inspect
Quality Check
Fit accuracy, print alignment, and finish consistency.
Deliver
Delivery
Flat-packed and shipped to your location.
Frequently Asked Questions
What is a custom sleeve used for?
Custom sleeves are commonly used to add a branded wrap around a box or product without a full custom box run.
Are custom sleeves recyclable?
Yes, most custom sleeves are recyclable depending on the material and finishes used.
Can a custom sleeve be used without a box?
Custom sleeves can wrap directly around a product or be paired with a box, depending on the format selected.
Can custom sleeves be fully customized?
Yes, custom sleeves can be customized in size, structure, materials, printing, and finishes.
What structures are available for custom sleeves?
Common structures include Box Sleeve, Custom Belly Band, Cup Sleeve, Quad Fold Sleeve, and Slipcase Box, each suited to different wrap and case styles.
Which printing methods can be used on custom sleeves?
Offset, digital, UV, and screen printing are available depending on design and volume.
What is the minimum order quantity?
Standard orders start at 50 units. Some specialized or fully custom structures may have different minimums depending on the design.
Can custom sleeves be used to bundle multiple products?
Yes, sleeves can wrap multiple items together under one branded band, supporting bundled product offers.
Can I request samples before production?
Yes, samples can be produced before bulk manufacturing for approval.
Sample Kits
Feel the Packaging Before You Commit
Order a complimentary sample kit to see and feel our premium materials, custom finishes, and box styles in person.
Ships within 2 business days. You cover shipping. We cover everything else.
01
Material SwatchesKraft, coated paper, rigid board, and recycled polyethylene.
02
Printed SamplesSee foil stamping, embossing, spot UV, and matte lamination up close.
03
Structural DielinesFlat templates for mailer boxes, rigid boxes, tubes, and bags.
04
Finish ComparisonA side-by-side guide to gloss, soft-touch, and uncoated finishes.
Client Feedback
Words From Those Who Know Best
Packaging Dock transformed our unboxing experience. Our customers now share unboxing videos organically. Conversion on gift sets jumped 34%.
The grease-resistant pastry boxes were exactly what we needed. Our products arrive fresh and beautiful every single time.
We switched all our DTC shipping to their recycled mailers. Cost-neutral and our customers love the sustainability story.
The rigid box with magnetic closure turned our candles into a gift people actually want to give. Average order value doubled.
Their compostable valve bags keep our beans fresh for weeks while looking incredible on shelf. Wholesale accounts increased 28%.
From sample to full run, the turnaround was flawless. Their team thinks about packaging like a product, not just a container.
Start a Project
Let's Talk Packaging
Tell us a little about what you're looking to package, whether you already have specs or just an idea. We'll help you figure out the rest.
24hAverage quote response time
500+Brands partnered worldwide
50Unit minimum order quantity
7Day standard turnaround